 
          2954
        
        
          Proceedings of the 18
        
        
          th
        
        
          International Conference on Soil Mechanics and Geotechnical Engineering, Paris 2013
        
        
          associated with such problems, including future maintenance
        
        
          costs. This paper outlines the problem of designing and
        
        
          constructing the expansion of the second branch of the Namhae
        
        
          Expressway and suggests solutions to the problems involved.
        
        
          2 STRIBUTION OF SOFT SOIL ON THE PROJECT SITE
        
        
          Construction of the expansion of the second branch of the
        
        
          Namhae Expressway is in progress. The project has been
        
        
          divided into four construction zones (A, B, C and D). The
        
        
          distribution of soft soil in each zone is as follows (Korea
        
        
          Expressway Corporation, 2008d; 2008e; 2008f).
        
        
          In zone A, which has a total length 6.40 km, soft soil is
        
        
          present at thicknesses in the range of 0.0~15.4 m in a segment
        
        
          890 m in length, from station 5+110 to station6+000. According
        
        
          to the results of the boring investigation, the soft soil consists of
        
        
          clayey silt and silty clay. Zone B has a total length of 5.50 km
        
        
          and is located across the Joman River (5+140 to 5+500). The
        
        
          soft soil is present at thicknesses in the range of 2.0~50.8m
        
        
          throughout zone B, except between stations 0K+000 and
        
        
          1K+000. Zone C is located across the W. Nakdong River
        
        
          (6K+160) and Pyeonggang Creek (8K+080 to 8K+230) and has
        
        
          a total length of 3.56 km. This section also has soft soil present
        
        
          at thicknesses in the range of 2.0~53 m. In the area of the W.
        
        
          Nakdong River, sandy soil is present to a depth of 10~12 m due
        
        
          to sedimentation from the river, and soft clay soil is present
        
        
          below the sandy soil. In zone D, soft sandy soil is present at
        
        
          thicknesses of 2.9~11.4 m, and soft clay soil is present at
        
        
          thicknesses of 8.0~25.2 m. The soft clay soil consists of clayey
        
        
          silt or silty clay.
        
        
          Figure 1. Route map of expansion construction for the second branch of
        
        
          the Namhae expressway and distribution of soft soil along the route.
        
        
          3 THE ORGINAL DESIGN
        
        
          Most of the new construction zones were planned to be
        
        
          expanded bordering the existing road in the direction of
        
        
          Naengjeong, except for a portion of the zones in which the
        
        
          horizontal alignment was to be adjusted. An accelerated
        
        
          consolidation method was applied to satisfy the requirement of
        
        
          10 cm of allowable residual settlement. PBDs were selected as
        
        
          the vertical drain type to be used in the consolidation
        
        
          acceleration. For horizontal drainage, fiber drains were to be
        
        
          used in parts of zones C and D where sandy soil is present in the
        
        
          upper layer. In the remainder of the zones, a crushed stone mat
        
        
          was to be used for drainage.
        
        
          For the existing road, prefabricated vertical drains (PVD)
        
        
          were installed along 1.2 km of the roadway, equivalent to 6% of
        
        
          the total length 19.6 km when it was constructed in May of
        
        
          1978 (Korea Expressway Corporation, 1982). Long-term and
        
        
          continuous consolidated settlement occurred in the remainder of
        
        
          the zones because an embankment was built during the
        
        
          operation of the road after constructing MAT using sand and
        
        
          gravel and crushed stone. Thus, the construction method below
        
        
          was designed for and applied to the existing road because it was
        
        
          thought to be an economical method of ensuring the long-term
        
        
          stability of the roadway, allowing residual settlement by
        
        
          removing the existing soil, installing vertical drains for
        
        
          consolidation acceleration and preloading with counterweight
        
        
          fill.
        
        
          
            1st stage expansion section 2nd stage expansion section
          
        
        
          
            Naengjeong bound
          
        
        
          
            Busan bound
          
        
        
          
            Temporary structure
          
        
        
          
            Existing road
          
        
        
          
            1 : 1.5
          
        
        
          
            1 : 1.8
          
        
        
          
            P.B.D. installation
          
        
        
          
            P.B.D. installation after drilling
          
        
        
          
            P.B.D. installation after removing the existing road
          
        
        
          Figure 2. Overview of original design of road expansion.
        
        
          4 EXAMINATION OF PROBLEMS WITH THE
        
        
          ORIGINAL DESIGN
        
        
          4.1
        
        
          
            Low constructability and increased costs
          
        
        
          According to the original design, an improvement method
        
        
          should be applied to the soft soil after removing the soil under
        
        
          the sting road. When constructing the existing road, only a part
        
        
          of the sections improved with paper drains, and the remainder
        
        
          of the sections banked using sand, gravel, and crushed stone on
        
        
          the lower part without vertical drains being installed. The sand,
        
        
          gravel and crushed stone rested on the lower part of the natural
        
        
          soil during construction and use of the road. Thus, these objects
        
        
          pose obstacles to the installation of vertical drains under this
        
        
          expansion construction.
        
        
          Therefore, it is expected that the constructability would be
        
        
          very poor because of the difficulty of removing the settled
        
        
          crushed stone and transport the soils removed from the existing
        
        
          roadbed. It is also expected that the costs would be increased by
        
        
          the need to transport and dispose of the waste asphalt concrete
        
        
          resulting from removal of the existing road. Examination of the
        
        
          cores reveals that the thickness of the asphalt concrete at an
        
        
          abutment is 1~1.5 m, due to repeated overlays of the pavement
        
        
          necessitated by settling of the soil over a long period of time.
        
        
          
            Expansion
          
        
        
          
            section
          
        
        
          
            The existing
          
        
        
          
            road
          
        
        
          
            Settled soils
          
        
        
          
            Original
          
        
        
          
            ground
          
        
        
          Figure 3. Results of field survey of the existing road.
        
        
          4.2
        
        
          
            Problems of PBD construction on the existing Road
          
        
        
          Typical PBD construction is not expected to be possible
        
        
          because of resistance from the crushed stone and other coarse
        
        
          materials in the existing roadbed. Thus, special drilling and
        
        
          excavation are necessary, but these activities will delay
        
        
          construction and increase costs. If the existing roadbed soil is
        
        
          completely removed, the stability of the soil may be
        
        
          disrupted by PBD construction. If a drilling PBD method is
        
        
          applied on the slope of the existing road, it is expected that
        
        
          construction will be delayed due to the additional time required
        
        
          for construction processes such as drilling and filling the drilled
        
        
          hall.